How to Calculate Pallets Needed: Step-by-Step Guide

Questions

How many pallets do I need for a quantity of cartons?

Divide the carton quantity by cartons per pallet and round up. The remainder is a short last pallet.

What is a partial pallet?

The last pallet when the quantity is not an exact multiple of cartons per pallet. It is still a handling unit if you ship it.

What is the first number to calculate?

Cartons per layer on the deck you will ship. Height and weight come next.

Where do I start if I only have a carton?

Open the pallet calculator, choose 48x40 or 1,200x800, and enter the carton and the caps.

What is cartons per pallet?

Cartons per layer times layers, after the weight cap.

What is the formula for cartons per layer?

Floor of deck length over carton side, times floor of deck width over the other side. Repeat with the carton turned and keep the larger result.