Pallet Loading Patterns: 9 Strategies for Optimization

Questions

What is the difference between column and interlock stacking?

Column stack places each carton on the one below. An interlock turns layers to lock the stack. Use the grid count as the documented capacity unless a tested pattern says otherwise.

Is a pinwheel the same as a grid count?

No. The documented capacity is the aligned grid. Treat a pinwheel as its own tested pattern.

Which pattern should the work instruction show?

The orientation the calculator kept, including which carton side runs along the 48-inch edge.

When do I choose the lower orientation?

When this-side-up forbids the orientation with more cartons. Record the safe count.

What do I record if I reject the higher layer count?

The safe orientation, the lower count, and the reason, so the next shift does not put the forbidden side up.