Pallet loading FAQ

Questions

What is the difference between column and interlock stacking?

Column stack places each carton on the one below. An interlock turns layers to lock the stack. Use the grid count as the documented capacity unless a tested pattern says otherwise.

Is a pinwheel the same as a grid count?

No. The documented capacity is the aligned grid. Treat a pinwheel as its own tested pattern.

Which pattern should the work instruction show?

The orientation the calculator kept, including which carton side runs along the 48-inch edge.

When do I choose the lower orientation?

When this-side-up forbids the orientation with more cartons. Record the safe count.

What do I record if I reject the higher layer count?

The safe orientation, the lower count, and the reason, so the next shift does not put the forbidden side up.

How do I calculate boxes per pallet?

Enter the deck, the carton, the maximum height, and the maximum weight. PalletIQ returns cartons per layer, layers, cartons per pallet, pallet count, and product weight.

Does the pallet calculator try both carton orientations?

Yes. It divides the deck both ways and keeps the layer with more cartons.

Why does the calculator subtract 8 inches from pallet height?

Those 8 inches are a planning allowance for the deck. A 60-inch maximum leaves 52 inches for cartons.

What units does the pallet calculator use?

Inches and pounds on the public API and the default planner. Measure the deck you ship if it is not a standard size.

Can I calculate more than one carton size?

Yes. Send each carton as its own box type with a quantity. Put heavier cartons on the bottom when you build the mixed pallet.

Does a heavier carton reduce boxes per pallet?

Yes, once product weight would pass the maximum you entered. Cube is ignored for the cartons that do not fit the weight.

Is the pallet calculator free?

Yes. The planner on PalletIQ is free. API volume follows the key's tier.